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b  Sectional warping                                    •  Keeps tension equal on all yarns.
          •  Yarn first wound section by section on a drum,   4  Measuring device (Counter meter)
            then transferred to beam.
                                                               •  Measures exact length to be wound.
          •  Suitable for complex patterns (like stripes, checks).  •  Ensures all warp yarns are same length.
          •  More control over colours and length. (Fig 3)
                                                            5  Drum (in sectional warping)
                                                               •  Cylindrical surface where yarn is first wound in
                                                                  layers.
                                                               •  Then transferred to beam.
                                                            6  Warp beam
                                                               •  Final roll where all warp yarns are wound parallel.
                                                               •  Ready to mount on loom.

                                                            Working process (Direct warping example)
                                                            1  Place cones in creel.
       Key parts of a warping machine                       2  Pull yarns through guide rollers and tension device.
       1  Creel                                             3  Set the required length (e.g., 500 meters).
          •  Holds cones (200–1000 or more).                4  All yarns are wound in parallel onto the warp beam.
          •  Mounted on frame, yarns pulled from here.      5  Beam is then removed and stored or sent to sizing (if

       2  Guide rollers                                        needed).
         •  Keep yarns aligned and separate.                Importance of warping
         •  Prevent tangling.                               •  Maintains uniformity in yarn tension and length.
       3  Tension mechanism                                 •  Helps in smooth running of loom.
         •  Spring-loaded or disc-type tensioners.          •  Reduces yarn breakage during weaving.

       Comparison Table

              Feature                         Winding                                 Warping
        Purpose              Make usable yarn packages                   Prepare warp beam for weaving
        Number of Yarns      1 yarn at a time                            Hundreds of yarns at once
        Output               Cone, bobbin, pirn                          Warp beam
        Used in Process      Before warping, weaving, or dyeing          Before sizing or direct weaving
        Machines used        Drum winding, spindle winding, automatic    Direct warping, sectional warping
                             winding                                     machines


       Textile & Handloom                                      Related Theory for Exercise 1.2.24
       Shawl Weaving Artisan - Winding and Warping

       Evolution, Introduction to handlooms and their objectives


                                             Refer Exercise No. - 1.1.06
















       32            Textile & Handloom: Shawl Weaving Artisan : (NSQF - 2024) R.T. Ex.No 1.2.23
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